A production line that remembers every board.
At the first station, every product receives a unique ID.
What we record at LM-1Paste is applied to the product.
Before printing, we scan the stencil and paste codes and record the paste usage data.
What we record at SP-1Every component is traceable.
We store component properties, including batch and placement information.
What we record at PP-1Every product runs with the right program.
We compare the oven program with the reflow profile set for the product. We measure each product’s time and temperature in the oven and check their accuracy during production.
What we record at RO-1We respond to every inspection call.
We record inspection results and operator decisions. The operator can override the AOI result. If a defect is found, the product goes to the repair station. If it passes quality inspection, it can move to the next production phase.
What we record at AOI-1One line, one view, as it happens.
The traceability system combines events from the production line and links them to one ID. This provides the basis for MES operation. The data can also help predict defects, while production control can stop or restart the line.
Build one board, part by part Next: the software behind itSee how we can help:
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Product manufacturing data is stored in spreadsheets and paper records.
The production tracking system records every product and event with a timestamp, accessible from anywhere.
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When a customer complains, does it take days to name the affected boards?
Search for a serial number and immediately retrieve all related data.
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Do you find out where the line stood only at the end of the shift?
Line Monitor shows stoppages and possible defects in real time.
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The line keeps running despite a defect.
The system can detect and predict possible defects, then stop or restart the line automatically and escalate the issue to engineering.
Software for real production processes
Production control
Operators see the next task; managers see where and why the line is waiting.
- Work orders assigned to the right line and station
- Production processes and downtime tracked
- Programs and tools checked at every phase
Complete traceability
Serial numbers, lots, materials, components, programs, measurements and repairs in one searchable view. You can quickly identify products affected by a recall and their anomalies.
- Serial and lot tracking through every production phase
- Multi-directional search by any criterion
Station and data analysis
Placement, paste inspection, optical inspection and repair data in one view, recorded once and linked to the relevant board.
- Machine measurements automatically linked to the product
- Files processed and stored for traceability
- Production line blocking rules
Related solutions
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Quality and product traceability
Measurements, defect codes, repairs and audits
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Workflow and system integration
Reliable data and automatic exchange between ERP, production control and quality systems.
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Custom industrial software
We adapt the software to your unique production processes.
We design the software for your business processes.
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On-site assessment
We visit the plant and map the business processes with your colleagues.
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Test system launch
We test the system with the people involved in the process.
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Rollout
After a successful pilot, we connect further production lines, stations and integrations. We support and improve the system over the long term.